• It involved complex mathematical calculation
to generate machine settings for Cold Rolling
Process
• Also supports an easy to use recipe
management system
Client: - Jindal Seamless
Industry Steel
Machine Control and Monitoring for Slitting
Machine
• Controls and monitors the slitting process
of Steel Sheets
• Directly interfaces with the ERP system to
acquire the slitting schedule and instruction,
perform mathematical calculations
• Interfaces and controls the slitting machine
using the Siemens SCADA and PLC
• Critical performance and production
parameters are uploaded back to the ERP for
further processing.
Client: - Adiya Birla Group, Taloja
Industry Steel
Annealing System Management
• Manages the annealing process of coils in a
H2 Furnace
• Complex Mathematical model for estimation of
heating and cooling schedule
• Capture and Analysis of data for Annealing
Batches
• Statistical Fault Analysis
• Graphical display to help utilization of
critical resource like heating bells, cooling
bells etc.
• Consumption and usage of raw materials and
resources
Clients: - Executed for furnace installation
in Indonesia, Columbia and Iran through Allied
Engineering
Industry Steel
Blast Furnace Recipe Management and
Monitoring
• Controls the charging of material into the
blast furnace to achieve the desired
distribution
• Allows the definition of charging patterns
and material code definitions which are
downloaded into the PLC through WinCC SCADA
• Operator friendly and ergonomic GUI screen
for charging Pattern Program Matrix definition
is provided.
• Provides the history of the last 10
downloaded and active patterns to the user
• Monitors the charging process and logs
history data based on which it provides Skip
and Rotor Reports on Shift/Day basis.
• Allows automatic saving and mailing of
reports in pdf format to the concerned persons
Client: - Bhillai Steel Plant, a Steel
Authority of India (SAIL) enterprise
