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Aviation
Information System for Baggage Handling at
Airports
• Handling of data related to multiple
terminals at the same time and works in a
distributed manner where the monitoring
elements for the various terminals can be
spread across the plant.
• High fault tolerance and automatic
recovery and handle huge loads of data
• Built using COM+ and MSMQ to prevent
the loss of data in case of database failure.
• 99.99% uptime.
Client: - Executed for Denver International
Airport through Mastek India
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Industry Pharma
Batch Automation for Bulk Drug Production
• Controls and monitors the execution of batch
production
• Flexible configuration of products, raw
materials, production steps and all relevant
process parameters
• Process Parameter Logging and deviation
monitoring
• Extensive logging of data for batch
traceability and generation of exhaustive
reports as per the standards set in the pharma
industry
• Suitable for Multi product plants
Clients: - DrReddy, Aurobindo, Jubilant
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Industry Steel
Machine Monitoring and Control System
• It involved complex mathematical calculation
to generate machine settings for Cold Rolling
Process
• Also supports an easy to use recipe
management system
Client: - Jindal Seamless
Industry Steel
Machine Control and Monitoring for Slitting
Machine
• Controls and monitors the slitting process
of Steel Sheets
• Directly interfaces with the ERP system to
acquire the slitting schedule and instruction,
perform mathematical calculations
• Interfaces and controls the slitting machine
using the Siemens SCADA and PLC
• Critical performance and production
parameters are uploaded back to the ERP for
further processing.
Client: - Adiya Birla Group, Taloja
Industry Steel
Annealing System Management
• Manages the annealing process of coils in a
H2 Furnace
• Complex Mathematical model for estimation of
heating and cooling schedule
• Capture and Analysis of data for Annealing
Batches
• Statistical Fault Analysis
• Graphical display to help utilization of
critical resource like heating bells, cooling
bells etc.
• Consumption and usage of raw materials and
resources
Clients: - Executed for furnace installation
in Indonesia, Columbia and Iran through Allied
Engineering
Industry Steel
Blast Furnace Recipe Management and
Monitoring
• Controls the charging of material into the
blast furnace to achieve the desired
distribution
• Allows the definition of charging patterns
and material code definitions which are
downloaded into the PLC through WinCC SCADA
• Operator friendly and ergonomic GUI screen
for charging Pattern Program Matrix definition
is provided.
• Provides the history of the last 10
downloaded and active patterns to the user
• Monitors the charging process and logs
history data based on which it provides Skip
and Rotor Reports on Shift/Day basis.
• Allows automatic saving and mailing of
reports in pdf format to the concerned persons
Client: - Bhillai Steel Plant, a Steel
Authority of India (SAIL) enterprise
Industry Steel
MIS for Raw Material Handling
• Provides information about Production
figures and running hours of equipments
• Tracks the start/stop events of various key
equipments with the reason for stoppage
• Provides statistical analysis of faults and
breakdown events.
Client: - Singareni Coal Mines, National
Mineral Development Corporation, Alumina
Transfer at Hindalco, Iron Ore Handling for
Sunflag Steel.
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Cement
Plant Information System for Cement Plant
• Complete configuration by End User
• Based on our standard product WinMIS
• Interacts with multiple OPC servers and
collects data, processes it and presents to
the user in a configurable manner
• Generates reports like Log sheets, Raw
Material Consumption, Production, Efficiency,
Running Hours etc
Clients: - Deccan, India Cements, Vasavdatta
Cement, Satna Cement, Birla Vikas Cement,
MyHome Cement
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Textile
Information system for machine
manufacturing synthetic yarn
• Monitors multiple spinning machines to
acquire data related to breaks and production
• Generates breakdown and quality related
reports for analysis of downtimes and analysis
of cause.
• Integration with third party system on the
network for capturing and processing CAN
related data
Client: - Reliance Industries Ltd., Patalganga,
Dist. Thane
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Chemical and Fertilizers
Information Management for Paint Production
Process
• Interfacing with the Simatic Batch Flexi
system using COM API
• Extraction and parsing XML data output from
the Batch Flexi System
• Generates reports for monitoring cycle time
of various stages, the material consumed in
that stage and the material output from that
stage
Client: - Asian Paints, Sriperumbdur
Chemical and Fertilizers
Information system for Pigging line for
Paint Manufacture
• The system involves monitoring of batches,
start/stop of individual stages
• Production parameters and raw material
consumptions are also monitored.
Client: - Asian paints Ltd. Kasna
Chemical and Fertilizers
Information system for carbon electrode
manufacturing
• Monitoring of the process of Electrode
manufacture.
• Uploading of the production data captured
from WinCC to the Oracle ERP system of the
client
Client: - Hindustan Electro Graphites (HEG)
Mandideep
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Utility Management
• Data acquisition and monitoring of various
utility sections of the plant like Compressor
rooms, Water Treatment Plants, Energy systems
• Generates report giving continuous parameter
logging and consumption
Client: Asian Paints Ltd Sriperumbdur
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Industry Protocol & Communications
• OPC Server / RTU Protocol Development
• Development of OPC Server for Moeller PLC
• Development of OPC Server for a Custom SCADA
Application
• Development of Driver for interfacing of
Sinaut RTUs with WinCC SCADA.
• Development of Arcnet Gateway for WinCC
• Data Integration between InSQL and WinCC
Stations on the Shop Floor Using OPC
Technology at HEG, Mandideep
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Test and Measurement
Analysis of Nozzle Measurement Data
• Analysis of measurement data related to
droplets of nozzle spray.
• Involved processing of huge amount of data
and provided graphical analysis in form of
various 3D charts and reports
Client: - Lechler Germany
Test and Measurement
Test Management for Motor Factory
• System is used to automate the testing
process of motor production factory
• It manages data from multiple test benches
and all the tests that are performed on the
motor to be tested
• Also interfaces with Digital Energy Meters
to acquire the test parameters in real time
• Generates various forms of reports to arrive
to help gauge the quality of the production
process
Client: - Siemens India Motor Division
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Breweries
Information system for monitoring of
fermentation process
• Complete monitoring of the fermenting
process, capturing values during the various
stages and reporting the same
• Logging of various utility parameters in a
continuous manner
• Provides facility for dynamic reporting by
user selectable groups of parameters.
Client: - Charminar Breweries , Rampur
Distilleries
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Currency Destruction
• Machine monitoring and control of machines
used for Currency Destruction
• Handles complex batch handling process and
helps capture of production data
• Involves high level of security for
operation and protection of data due to the
sensitive nature of process
• SCADA functionality like Alarms, Graphics
Client: - European OEM
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Tank Farm Management
• Tracking of process right from unloading of
materials from the Tankers to their final
dispensing to the reactors
• Provides details of all the unloading and
Transfers of material
• Monitors the stocks of various materials in
the Tanks.
• Unloading Weigh slips are also automatically
printed after the tanker unloading is complete
• Overall reconciliation of materials in the
complete Tank Farm
Client: - Asian Paints Bhandup, Ankleshwar,
Sreperumbdur, Kasna, Patencheru, Matrix
Laboratories Unit 1 and Unit 2
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Food and Beverages
• Monitoring the Milk Production in the Plant
• Generation of extensive reports which cover
Production Activities
• Monitoring of Power Consumption
• Online logging of various step by step
activities going in the production process and
fault statistics
Clients: - Mother Diary, Gandhinagar
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Energy Management
• Involve interfacing to Digital Energy Meters
of different manufacturers using the MODBUS
protocol
• Provides information about the values,
variations, consumption
• Monitoring of maximum demand
• Graphical representation of the electrical
distribution network
• Automatic email Facility
• Complete systems including the reports are
user configurable
Clients:- Jindal Vasind, Asian Paints Bhandup,
Deccan Cement, Prism Cement
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Engineering and Design
AutoCASE – The Multipurpose Engineering Case
Tool
• Tool for Automation Project Engineering
• Object Oriented Management of project data
• Generation of Automatic data for SCADA
engineering thus reducing project cycle times
• Flexible and User Configurable
Client:- Siemens Ltd, Mumbai
Engineering and Design
HWCASE – The Software for Engineering Panel
Design
• Graphical Design of PLC Panels
• Intelligent checks for Power Consumption and
Space Utilization
• Automatic generation of drawings in AutoCAD
Client:- Siemens India
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Consumer Goods
Machine Monitoring and Information for
Tobacco Industry
• Monitoring of complete line for manufacture
of blends used for cigarette manufacture
• Tracks the batches write from the unloading
of bales to the final stage of blend
production
• Process parameters during each stage are
monitored along with production figures and
consumption of raw materials
• Performs complex mathematical calculations
for analysis of Quality
Client:- Godfrey Phillips India
Consumer Goods
Reliability
Information System for a Sanitary Pad Machine
for Proctor & Gamble, Goa
• The system is a PC based data analysis and
reporting software for a machine that
manufactures sanitary pads.
• The data to be analysed is categorized into
Machine Shop Data, Production and Rejection
Data.
• Generation of Shifts, Day, Month and Year.
• Charts are provided to analyze this data.
Client:- Proctor and Gamble
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Section – II: Business Application
Projects
Websites & Portals
Some of the work of our professionals are
» www.dcdesigns.com
» www.parsec.co.in
» www.garwareropes.com
» www.artson.net
» www.infozech.com
» www.paperdeco.com
ERP for Diamond Polishing Unit
• The project involved development of modules
to take care of Personnel. Inventory,
Production, Accounts and Security
• The remote connectivity module helps to
provide the overview of the business to
Clients offices abroad
• The Modules are tightly integrated with each
other resulting in better control of the
overall business and production processes
Client: - Hope India
ERP for Liaison office Operation
• The project involves the automation and
integration of various activities of a Liaison
Office
• Modules for Finance, Order Tracking and
Payroll Management
• All the modules are finely integrated with
each other with comprehensive reports giving
location wise details and overall business
progress
• The software takes care of multi location
nature of the organization
• Based on ASP .NET technology
Client: - Corus International
Web Based Activity Management System
The project involves the management of
activities for Chartered Accounting Firms
• Job scheduling
• Work Allocation
• Status
Interactive Contest Module
• This web application is based on cutting
edge technology and packs a lot of
intelligence in it
• It is highly interactive and forms the core
of online contest module
• Based on VB/Asp Technology.
Client: - Asterix India
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